Durgaprasad Maddisetti

About Durgaprasad Maddisetti

Innovative and detail oriented Mechanical Systems Engineer with 7+ years of experience in Design, Analysis, Supply Chain & Logistics processing, Quality Management, Product Development in Automated Manufacturing Industry. · Sound knowledge in MES architecture and design with good understanding of Master Data Management, MBOM, Operations, Routing, Andon events, Work Instructions, Checklists, Equipment, Materials configuration. · Well experienced in Manufacturing Execution Systems (MES) integrating Level 4 (ERP) and Level 2 (SCADA PLC) and good understanding about ISA-95 standard architecture. · Working experience in defect reduction management and Lean manufacturing and Quality Control principles like DMAIC, APQP, PPAP, Six sigma, Control plans PDCA, 8D, 5s, PFMEA, SPC. · Working experience in manufacturing operations like Stamping, Casting, Forging, Welding, 3D printing, CNC Machining and Assembly. · Proficient at creating 3D CAD drawings and detailing for piece parts and assemblies using CREO parametric, CATIA v5, and SOLIDWORKS. · Backed by advanced skills in DFM best practices and CAD/CAM/CAE tools, capable of performing Design Failure Mode Effects Analysis (DFMEA) and DVP & R. · Proficient on Geometric Dimensioning and Tolerancing GD & T and Detailing. · Knowledge in Industry 4.0 / Digitalization in Manufacturing Industry. · Good understanding on Microsoft SQL, DataBase Management Systems. · Hands on experience in Siemens TeamCenter PLM for updating Digital Work Instructions (DWI), Change Notices (CNs), Blueprints, MBOMs, Process Workflow. · Involved in performing Continuous Improvement, Statistical Analysis and RCCA. · Good understanding of FDA process validation IQ, OQ, PQ and verification. · Adept in using testing and statistical tools such as Minitab, MES, MS Excel. · Goal oriented, effective communicator adopt to quickly learning new concepts and offering organized direction to cross-functional teams.

Experience

1. Manufacturing Execution Systems Engineer

   Comprehensive Logistics

   May 2023 — Present · York, PA, US

   Responsible for the design, implementation, and ongoing operation of manufacturing systems IT systems on all over plant using MES -PINPOINT tool• Actively participated in the deployment of MES at the manufacturing site by collaborating with global team and cross-functional site teams.• Coordinated MES related activities at the site, including but not limited to, infrastructure deployment, enabling systems integration, manufacturing intelligence, and Analyzing process Improvement activities in production.• Commissioned MES workstations, Torque tools, Printers, user accounts, service accounts, Configuring Manufacturing Processes, maintaining MES servers.• Integrated MES application to level 4 ERP system – STREME to receive Broadcast, scheduling, inventory data transactions.• Integrated MES-Pinpoint tool to level 2 PLCs and testers using Kepware Tags.• Integrated Vision Validation Systems like Cognex, Detect-it, Nice Label Printing Docs, Zebra Scanners etc.• Maintained the BOM files by comparing with daily BOM report and integrating with other manufacturing systems.• Troubleshooted integration issues/Part Master related issues to support the line.

Education

• Western New England University

  Master's degree, Mechanical Engineering

  2018 — 2019

• Andhra University

  Bachelor of Technology - BTech, Mechanical Engineering

  2013 — 2017