Durai Pandi M

About Durai Pandi M

About MeWith over 20+ years of experience in plant maintenance, automation, and project management, I specialize in optimizing plant operations and driving automation excellence. My expertise spans across preventive maintenance, operational efficiency, and strategic project execution, with a strong focus on continuous improvement and innovation.“Completed Mechatronics Certification from IIT, gaining hands-on expertise in Robotics, PLC, Automation, and Control Systems.”Key Expertise & Responsibilities: Plant Maintenance & Reliability – Expertise in preventive maintenance planning, MTTR & MTBF improvement, and breakdown analysis (ICA, RCA, FTA, PCA). Automation & Project Management – Hands-on experience in automation projects, cycle time reduction, and managing RFQ, FAT, and SAT processes. Solar Cell Manufacturing – Led installation & commissioning of 4.3GW solar cell manufacturing equipment. Budget & Resource Planning – Skilled in CAPEX & OPEX budgeting, spares management, and SAP-based maintenance operations. Team Development & Training – Passionate about building strong technical teams through training and skill enhancement programs. Continuous Improvement – Committed to enhancing plant performance through strategic maintenance operating systems and automation-driven efficiency.I thrive in fast-paced, technology-driven environments and am always eager to contribute to innovative and forward-thinking organizations. Let\'s connect to collaborate on automation, maintenance excellence, and large-scale industrial projects!

Experience

1. Lead - Solar Cell Maintenance

   Tata Power Solar Pvt Ltd

   Sep 2023 — Present

   Achieved Platinum Award at the 10th CII National Competition on Digitalization, Robotics & Automation June 2025 for a case study on Automation in Solar Manufacturing using AGV Mobile Robots Fleet Management.“Completed Mechatronics Certification from IIT, gaining hands-on expertise in Robotics, PLC, Automation, and Control Systems.”Independently managed high-volume Solar Photovoltaic cell manufacturing, ensuring peak equipment performance, process reliability, and personnel safety.Proficient in Wet Chemistry processes (texturing, polishing, cleaning) using equipment from SC China and RENA.Experienced in Thermal processes (diffusion, annealing, oxidation, PECVD) with Centrotherm and SC China tools.Skilled in Printing/Metallization operations with Maxwell and ASYS equipment, including metallization, firing, LID regeneration, and IV & EL testing.Expertise in Laser Processing LDSE & LCO using Maxwell and DR Laser tools.Managed Robotics, AGVs, and automation systems, ensuring smooth operations, defect resolution (cell breakages, scratches), and safety compliance.Delivered controls troubleshooting for Beckhoff & Siemens PLCs, SCADA, servo drives, motors, encoders, and sensors. Strong knowledge of industrial networks (Ethernet, EtherCAT, CAN-bus, Profibus, Modbus).Planned and executed maintenance programs for breakdowns, shutdowns, preventive and predictive maintenance, achieving KPI targets for MTTR, MTBF, and downtime reduction.Balanced critical spares availability with overall inventory levels to optimize cost and reliability.Promoted team development, training, and continuous improvement culture, achieving team-based objectives.Developed and maintained process documentation including SOPs, Control Plans, Work Instructions, Control Sheets, and SPC documentation.

Education

• Dr MGR Educational and Research Institute

  Bachelor of Engineering (BE), Mechanical Engineering

  2008 — 2011

• SRM IST Chennai

  Diploma in Mechanical Engineering, Mechanical Engineering

Skills

• Engineering
• Lean Manufacturing
• Cad
• Mechanical Engineering
• Fmea
• Manufacturing
• Solidworks
• Automotive
• Autocad
• Continuous Improvement