Doug Collier

Senior Process Engineer

Role
Senior Process Engineer at Royal Technologies Corp.
Location
Birmingham, AL, US
LinkedIn followers
500 followers

About Doug Collier

My career achievements showcase my unwavering dedication to driving success, fostering innovation, and leading organizations to new heights of excellence.Career Achievements: Throughout the past four decades, I have excelled in driving impactful results and achieving significant milestones:• Transformational Turnarounds: Successfully executed the revitalization of five companies, comprising two tier 1 automotive suppliers and three non-automotive OEMs. My strategic leadership played a key role in repositioning these entities for sustainable growth and profitability.• Financial Excellence: Consistently delivered exceptional financial performance. Within a remarkably short timeframe of 8 months or less, all five companies achieved profitability, showcasing a keen acumen for managing the Profit & Loss statements.• Profit Margin Optimization: During turnaround operations, I spearheaded initiatives that led to remarkable profit margin increases, surging by as much as 15%. These efforts significantly contributed to the companies\' financial strength and competitiveness.• Innovative Facility Launches: Successfully led the launch of six state-of-the-art facilities, encompassing five greenfield and one brownfield projects. These ventures, with a noteworthy budget of $46.8 million, embodied cutting-edge innovation and set new industry standards.• Strategic Facility Expansion: Guided the expansion of three existing facilities, achieving remarkable growth rates of up to 50%. With a budget allocation of $17 million, these expansions enhanced operational capacity and efficiency.• Certification Leadership: Demonstrated adeptness in quality certification processes. I steered two facilities through the rigorous certification, ensuring compliance with stringent automotive industry standards. Additionally, I successfully secured and certifications for two other facilities, reflecting a commitment to excellence.• Innovative Cost Reduction: Pioneered a game-changing cost reduction strategy, resulting in savings of $15 million. By implementing paintable blowing agents and CO2 gas as efficient coolants, I effectively optimized costs while prioritizing environmental responsibility.

Experience

  1. Senior Process Engineer

    Royal Technologies Corp.

    Dec 2025 — Present

Education

  • ITT Technical Institute-Fort Wayne

    Associate of Science (A.S.), Mechanical Engineering

    1980 — 1982

  • Eastern Michigan University

    Bachelor of Business Administration (B.A.), Business Administration and Management

    1984 — 1990

Skills

  • Team Leadership
  • Product Development
  • Six Sigma
  • Capital Budgeting
  • Design for Manufacturing
  • Rjg Decoupled Molding
  • Manufacturing Operations Management
  • P&L Responsibility
  • Statistical Tools
  • Automotive
  • Injection Molding
  • Design of Experiments
  • Statistical Process Control (Spc)
  • Qs9000
  • Lsr Molding
  • Team Building
  • 5s
  • Corrective Actions
  • Extrusion
  • Kaizen
  • Lean Manufacturing
  • Operating Budgets
  • Process Engineering
  • Machine Tools
  • Inventory Management
  • Iso 9000
  • Capital Equipment
  • Molding
  • Vacuum Forming
  • Spc
  • Pfmea
  • Fmea
  • Materials
  • Plastics
  • As9100
  • Compression Molding

Find verified contacts for anyone on LinkedIn

Unifers gives sales teams verified emails and direct dials, enriched profiles, and outreach that lands in the inbox.

Free plan included · No credit card required

This profile is compiled from publicly available professional sources. Unifers is not affiliated with or endorsed by LinkedIn. Request removal of this profile.

Doug Collier — Email, Phone Number & Contact Info | Unifers