Doug Collier
Senior Process Engineer
- Role
- Senior Process Engineer at Royal Technologies Corp.
- Location
- Birmingham, AL, US
- LinkedIn followers
- 500 followers
About Doug Collier
My career achievements showcase my unwavering dedication to driving success, fostering innovation, and leading organizations to new heights of excellence.Career Achievements: Throughout the past four decades, I have excelled in driving impactful results and achieving significant milestones:• Transformational Turnarounds: Successfully executed the revitalization of five companies, comprising two tier 1 automotive suppliers and three non-automotive OEMs. My strategic leadership played a key role in repositioning these entities for sustainable growth and profitability.• Financial Excellence: Consistently delivered exceptional financial performance. Within a remarkably short timeframe of 8 months or less, all five companies achieved profitability, showcasing a keen acumen for managing the Profit & Loss statements.• Profit Margin Optimization: During turnaround operations, I spearheaded initiatives that led to remarkable profit margin increases, surging by as much as 15%. These efforts significantly contributed to the companies\' financial strength and competitiveness.• Innovative Facility Launches: Successfully led the launch of six state-of-the-art facilities, encompassing five greenfield and one brownfield projects. These ventures, with a noteworthy budget of $46.8 million, embodied cutting-edge innovation and set new industry standards.• Strategic Facility Expansion: Guided the expansion of three existing facilities, achieving remarkable growth rates of up to 50%. With a budget allocation of $17 million, these expansions enhanced operational capacity and efficiency.• Certification Leadership: Demonstrated adeptness in quality certification processes. I steered two facilities through the rigorous certification, ensuring compliance with stringent automotive industry standards. Additionally, I successfully secured and certifications for two other facilities, reflecting a commitment to excellence.• Innovative Cost Reduction: Pioneered a game-changing cost reduction strategy, resulting in savings of $15 million. By implementing paintable blowing agents and CO2 gas as efficient coolants, I effectively optimized costs while prioritizing environmental responsibility.
Experience
Senior Process Engineer
Dec 2025 — Present
Education
ITT Technical Institute-Fort Wayne
Associate of Science (A.S.), Mechanical Engineering
1980 — 1982
Eastern Michigan University
Bachelor of Business Administration (B.A.), Business Administration and Management
1984 — 1990
Skills
- Team Leadership
- Product Development
- Six Sigma
- Capital Budgeting
- Design for Manufacturing
- Rjg Decoupled Molding
- Manufacturing Operations Management
- P&L Responsibility
- Statistical Tools
- Automotive
- Injection Molding
- Design of Experiments
- Statistical Process Control (Spc)
- Qs9000
- Lsr Molding
- Team Building
- 5s
- Corrective Actions
- Extrusion
- Kaizen
- Lean Manufacturing
- Operating Budgets
- Process Engineering
- Machine Tools
- Inventory Management
- Iso 9000
- Capital Equipment
- Molding
- Vacuum Forming
- Spc
- Pfmea
- Fmea
- Materials
- Plastics
- As9100
- Compression Molding
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