Divya Teja Makani
Automation Engineer @Ford Motor Company
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WORK HISTORY
Automation Engineer @Ford Motor Company
Livonia, MI, US
Actively supporting the manufacturing of 10R and 8R Case Machining, Valve Body machining and assembly, troubleshooting and optimizing Siemens SIMATIC 840D Powerline & Solutionline multi-axis CNC machines, gantries, conveyors, ABB robots, Helium Leak Test stations, and automated logistics cells. Driving real-time cycle time improvements and production uptime through systematic Root Cause Analysis (RCA), 5-Why/8D methodologies, and continuous process optimization while ensuring GMP and safety compliance. With a strong foundation in CNC technologies, automation, mechanical design, and manufacturing optimization, I bring experience in Siemens Step7, TIA Portal, CAD/FEA tools, Robot Studios, Tools Talk, Cognex Vision, HMI CS PRO, WinCC Runtime, and Six Sigma-driven process improvements. I also contribute to equipment upgrades, new technology integrations, and PLC hardware commissioning, while partially supporting quality initiatives to ensure smooth production flow and consistent output.Leading PLC hardware-side commissioning, controller handshakes, field node communication, and control panel integration during machinery upgrades and new technology deployments. Providing critical live production support to minimize downtime, stabilize processes, maintain daily/shift JPH targets, and support quality improvement initiatives.
EDUCATION
University of New Haven
Master of Science - MS, Mechanical Engineering
Sasi Institute of Technology & Engineering
Bachelor of Science - BS, Mechanical Engineering
ABOUT DIVYA TEJA MAKANI
I am a versatile Mechanical & Automation Engineer with over 5+ years of hands-on experience supporting high-volume manufacturing and advanced machining operations. Currently, I am deeply involved in the production of 10R and 8R case machining and valve body lines, working extensively with Siemens SIMATIC 840D Powerline and 840D Solutionline multi-axis CNC machines, gantries, conveyors, ABB robots, helium leak test systems, and automated logistics cells.My role focuses on real-time assembly and machining troubleshooting, PLC hardware commissioning, controller handshakes, and field-level communication across control panels and distributed nodes. I actively support live production, reducing downtime and improving cycle time, throughput, and JPH (Jobs Per Hour) while ensuring strict compliance with GMP, safety, and quality standards. I regularly apply Root Cause Analysis, 5-Why/5D methodologies, and continuous improvement practices to stabilize processes and enhance equipment performance.Driven by a passion for operational excellence and continuous improvement, I thrive in fast-paced production environments where reliability, efficiency, and innovation are critical to success
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