Digvijay K.
Asset Management & Reliability Leadership| Plant Engineering| Digitalization & PdM4.0|Change Management |TPM & RCM | LSSGB |Maintenance & Mfg. Excellence| Sustainability| Lead Auditor QMS & EnMS|
- Role
- Hod Plant Engineering(m & R Operations, Equipment Process Reliability, Asset Performance & Pdm4 0) at ABB
- Location
- Mumbai, MH, IN
- LinkedIn followers
- 500 followers
About Digvijay K.
Strategic Engineering & Maintenance Leader | Multi-Site Operations | Industry…
Experience
Hod Plant Engineering(m & R Operations, Equipment Process Reliability, Asset Performance & Pdm4 0)
Mar 2020 — Present · IN
Heading Plant Engineering for 03 Nos.manufacturing Facilities (Technical Services-Mech/Elect/Electronics),Utilities O&M,Capex Projects Management, Digitalization, Industry 4.0, Sustainability drives. Spearheading the maintenance strategy for 3 factories producing MV/LV CircuitBreakers, RMU, AIS, GIS, and related products, with a focus on asset reliability, operationalefficiency, and sustainability. Led the establishment of a new factory, managing the full lifecycle of equipmentselection, procurement, installation, and commissioning. Directed a team of engineers to implement Industry 4.0 solutions including predictivemaintenance (PdM 4.0) and IoT-based systems, significantly improving equipment uptimeand reducing unplanned downtime. Achieved a reduction in maintenance costs by 18% through the optimization ofmaintenance scheduling and the implementation of best-in-class reliability engineeringpractices. Drove the successful integration of an Energy Management System (ISO to a 12% reduction in energy consumption across all sites. Developed and implemented comprehensive training programs for maintenance teams,improving operational eiciency and reducing equipment failures by 20%. Introduced IIoT-based Predictive Maintenance (PdM 4.0), leading to a 30% improvementin uptime and reliability. Led a team of 50+ engineers across operations, ensuring the adoption of LeanManufacturing and TPM methodologies. Reduced energy consumption by 18% through the implementation of an EnergyManagement System (EMS) integrated with real-time monitoring. Managed Capex budget and coordinated RFQ processes, ensuring cost control and ontimedelivery for plant upgrades and new equipment installations.
Education
Welingkar Institute of Management
PGDM-HB
North Maharashtra University
Bachelor of Engineering - BE
MSBTE Mumbai
Diploma in Mechanical Engineering
Birla Institute of Technology and Science, Pilani
PGD
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