Dhruv Kalpeshkumar Patel
Chemical Engineer @Catalent
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WORK HISTORY
Chemical Engineer @Catalent
FL, US
Improved batch throughput by 12–15% by optimizing reactor temperature profiles and agitation parameters using ASPEN Plus simulations, reducing overall cycle time without compromising product quality. Supported tech transfer and scale-up activities from pilot to commercial scale, contributing to the successful launch of two GMP manufacturing batches with zero critical deviations. Reduced raw material variability by ~10% through statistical trend analysis in Minitab, enabling tighter process control limits and improved batch consistency. Partnered with Quality, Manufacturing, and Validation teams to investigate deviations and implement CAPAs, maintaining 100% audit readiness during internal GMP reviews. Assisted in updating PFDs, P & IDs, and SOPs, ensuring alignment with current process conditions and regulatory requirements.
EDUCATION
SAL COLLEGE OF ENGINEERING (113)
Bachelor of Engineering - BE, Chemical Engineering
Florida Institute of Technology
Master's degree, Chemical Engineering
ABOUT DHRUV KALPESHKUMAR PATEL
Strong & Professional LinkedIn About SectionChemical Engineer with 4+ years of progressive experience delivering process optimization, scale-up, and GMP manufacturing excellence within pharmaceutical and specialty chemical operations. Demonstrated ability to translate process data, simulation, and statistical analysis into tangible improvements in throughput, yield, cost efficiency, and compliance in regulated manufacturing environments.Currently supporting GMP pharmaceutical manufacturing, where I drive process performance through Aspen-based modeling, reactor optimization, and statistical process control, contributing to double-digit throughput improvements, successful pilot-to-commercial scale-up, and zero-critical-deviation GMP batches. Trusted partner to Quality, Manufacturing, and Validation teams for deviation investigations, CAPA execution, and audit readiness.My technical expertise spans the full process lifecycle, including:Process simulation & optimization (Aspen Plus, Aspen HYSYS, ChemCAD)GMP manufacturing & regulatory compliance (pharma environments)Tech transfer & scale-up (Lab → Pilot → Commercial)Statistical analysis & continuous improvement (Minitab, JMP, SPC, Six Sigma – DMAIC)Process design & documentation (PFDs, P & IDs, SOPs, validation support)Process safety & risk management (HAZOP, PSM, EPA & OSHA compliance)Previously, I supported large-scale specialty chemical manufacturing, delivering sustained improvements in yield, energy efficiency, solvent recovery, and production reliability, while contributing to equipment commissioning, vendor coordination, and safety audits with a strong focus on operational discipline and risk reduction.I bring a data-driven, compliance-focused, and results-oriented mindset, with a strong commitment to safe, scalable, and economically sound chemical processes. I am actively pursuing opportunities in Process Engineering, Manufacturing Engineering, or Chemical Engineering roles where I can drive operational excellence and support business growth. Florida, USA | Open to nationwide relocation Open to connecting with engineering leaders, recruiters, and industry professionals
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