Devaraja T
Process Engineer | Ex- Tokai Rika | Ex - Maini | Expert in Lean, Line Automation & Cost Optimization | 9+ Yrs | Six Sigma | Industrial Engineering
- Role
- Manager- Process Engineering at DP World
- Location
- Bengaluru, IN
- LinkedIn followers
- 500 followers
About Devaraja T
Process Engineering Manager | 9+ Years in Lean Manufacturing & Automation | Driving Cost…
Experience
Manager- Process Engineering
Aug 2023 — Present · Bengaluru, IN
Process Engineering Specialist | Semi-Automation & Assembly Line OptimizationSuccessfully designed and implemented multiple custom semi-automated solutions to streamline disassembly and reassembly processes for returned defective units. Key contributions include:Developed and deployed semi-auto screwing/descrewing machines, Elepcoat application & drying systems, pressing units, and air-blowing machines, increasing throughput and reducing rework.Installed two high-precision etching lines integrated with laser markers, label applicators, and pressing stations to support scalable and efficient manufacturing operations.Engineered and maintained automated conveyor systems ensuring seamless workflow, enhanced efficiency, and strict compliance with safety and quality standards.Led the design and implementation of jigs and fixtures to support accurate reassembly, reducing manual errors and improving first-pass yield.Ensured full compliance with global safety audits by incorporating protective guarding, operator safety systems, and ergonomic improvements.Conducted time studies and line balancing using MOST (Maynard Operation Sequence Technique) to define standard work and improve cycle times.Performed detailed line capacity analysis and implemented layout and manpower strategies to align with volume fluctuations and reduce bottlenecks.Drove Kaizen and continuous improvement initiatives, including semi-automation projects and Yoko Ten (horizontal deployment) to replicate successful practices across lines.Optimized process layouts for efficient use of floor space, labor, and equipment.Recommended and implemented error-proofing (Poka-Yoke) solutions to reduce quality issues and enhance customer satisfaction.
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