Deepak Kumar N
Mechanical Design EngineerBESS Enclosure | Module Enclosure| Sheet metal | DFM&DFA| FMEA | GD&T | Tolerance stack-up | Solidworks & Creo |Teamcenter PLM|
- Role
- Mechanical Design Engineer at Reliance Industries Limited
- Location
- Bengaluru, KA, IN
- LinkedIn followers
- 500 followers
About Deepak Kumar N
I am a results-driven Mechanical Design Engineer with over 6 years of experience in product development, specializing in battery packs and BESS architecture. I excel at driving projects from concept to production, focusing on strategic improvements and measurable outcomes. My key achievements include leveraging DFM/DFA principles to achieve 12% cost savings and 8% weight reduction, and enhancing system safety by 30% through advanced fire protection designs. I am proficient in GD & T (ASME Y14.5), FMEA, and manage the full BOM lifecycle within Teamcenter PLM.
Experience
Mechanical Design Engineer
Aug 2024 — Present · Bengaluru, IN
Professional SummaryMechanical Design Engineer with 6+ years of hands-on experience in battery pack design, BESS (Battery Energy Storage Systems), sheet metal enclosures, busbars, and plastic components. Proven ability to deliver optimized, manufacturable designs with a focus on cost reduction, reliability, and compliance with industry standards. Skilled in SolidWorks, PTC Creo, AutoCAD, and Siemens Teamcenter with strong expertise in tolerance stack-up, GD & T (ASME Y14.5), and DFM/DFA practices.Key Responsibilities & AchievementsBattery Pack & BESS Design: Designed and developed 104.5 kWh and 4.8kWh battery packs and enclosure assemblies for BESS and telecom applications, ensuring compliance with industrial safety and thermal management standards.CAD & Engineering Drawings: Created and modified 3D CAD models and detailed 2D drawings in SolidWorks & Creo, ensuring 100% manufacturability and supplier readiness.BOM & Material Selection: Prepared and maintained comprehensive BOM creation for packs and enclosures; selected fasteners, sheet metal grades, busbar materials, and coatings to enhance performance and durability.Tolerance & GD & T: Performed tolerance stack-up analysis and applied GD & T (ASME Y14.5) to achieve precise fit, interchangeability, and zero rework at assembly stage.FMEA/DFM/DFA & Cost Optimization: Improved designs through Design for Manufacturability & Assembly practices, achieving up to 12% cost reduction and 8% weight savingsCollaboration & Vendor Management: Worked closely with project leads, suppliers, and vendors to ensure on-time project delivery and smooth manufacturing support.Quality & Validation: Performed self-reviews and design validation checks, reducing errors and rework by over 30%Core Skills Battery Pack & BESS Design GD & T (ASME Y14.5) Sheet Metal & Plastic Components Tolerance Stack-up Analysis 3D/2D CAD Modeling BOM Creation & Management DFM/DFA for Manufacturability Supplier & Vendor Collaboration
Education
St.Francis De sales Matric.Hr.Sec.School
HSC, Science
BSA Crescent Institute of Science and Technology
Bachelor of Technology, Mechanical Engineering
2015 — 2019
St. Francis De Sales Mat. Hr. Sec. School
SSLC
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