Carl-Hugo Mellander

Senior Manager Quality Warranty Production Quality @Hanon Systems

Karlsruhe, DE
MOBILE NUMBERS
+91 *********19

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WORK HISTORY

Apr 2026 — Present

Senior Manager Quality Warranty Production Quality @Hanon Systems

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Frankfurt am Main, DE

With more than 30 years in the automotive industry, I have worked across engineering, manufacturing, customer quality, and global warranty leadership.My background started in engineering, including hands-on development work and patented solutions. Over time, my focus shifted toward understanding and resolving complex quality and warranty challenges — especially where technical, commercial, and customer realities meet.I am particularly driven by identifying true root causes and ensuring that solutions are not only implemented, but sustained across the organization. This includes building structures, processes, and teams that continue to perform long after individual issues are resolved.In my current role, I have built a global warranty organization across more than 50 production sites and contributed to significant improvements, including reducing warranty costs by 50% year-over-year. I have also managed situations with substantial financial exposure, including global recalls, where structured analysis and cross-functional alignment were critical.I have worked closely with engineering, operations, commercial, and legal teams, particularly in complex warranty cases where technical understanding and clear communication are essential for successful outcomes.As a leader, I believe in open communication, direct and fact-based feedback, and creating an environment built on trust and accountability. I value diverse teams and perspectives, and I am committed to maintaining a professional environment where people can perform, develop, and contribute.I am motivated by roles where quality and warranty are not seen as support functions, but as key drivers of performance, customer trust, and long-term success.

EDUCATION

1985 — 1989

Polhems Technical Institute

Engineer, Mechanical

SKILLS

SpcWarrantyKanbanProcess AuditingApqpQuality SystemIsoManufacturing EngineeringInjection Molding8d Problem SolvingSix SigmaHands-on Problem Solver5sManufacturingVehiclesEngineeringAutomotive EngineeringRoot Cause AnalysisAutomotiveFuel TanksDfmeaTs16949Plastic WeldingQuality ManagementCreative Problem SolvingPpapFuel PumpsContinuous ImprovementValue Stream MappingTestingProcess ImprovementFuelProduct DevelopmentFmeaSupplier QualityPowertrainKaizenLean ManufacturingVda 6.3Fuel Systems

ABOUT CARL-HUGO MELLANDER

With more than 30 years in the automotive industry, I have worked across engineering, manufacturing, customer quality, and global warranty leadership.My background started in engineering, including hands-on development work and patented solutions. Over time, my focus shifted toward understanding and resolving complex quality and warranty challenges — especially where technical, commercial, and customer realities meet.I am particularly driven by identifying true root causes and ensuring that solutions are not only implemented, but sustained across the organization. This includes building structures, processes, and teams that continue to perform long after individual issues are resolved.In my current role, I have built a global warranty organization across more than 50 production sites and contributed to significant improvements, including reducing warranty costs by 50% year-over-year. I have also managed situations with substantial financial exposure, including global recalls, where structured analysis and cross-functional alignment were critical.I have worked closely with engineering, operations, commercial, and legal teams, particularly in complex warranty cases where technical understanding and clear communication are essential for successful outcomes.As a leader, I believe in open communication, direct and fact-based feedback, and creating an environment built on trust and accountability. I value diverse teams and perspectives, and I am committed to maintaining a professional environment where people can perform, develop, and contribute.I am motivated by roles where quality and warranty are not seen as support functions, but as key drivers of performance, customer trust, and long-term success.

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Carl-Hugo Mellander — Senior Manager Quality Warranty Production Quality at Hanon Systems in Karlsruhe, DE | Unifers