Bhaskar K
ICE diesel engine | Casting | Sheet metal | Pipe,hose and Tube | GD&T|
- Role
- Design Engineer at Caterpillar Inc.
- Location
- Bengaluru, KA, IN
- LinkedIn followers
- 500 followers
Experience
Design Engineer
Apr 2022 — Present · Chennai, IN
Project 1: Cylinder Head & Engine Block OptimizationLed the design enhancement of cylinder heads & engine blocks for improved manufacturability and durability.Conducted GD & T & tolerance stack-up analysis, ensuring high precision for critical interfaces.Collaborated with suppliers & manufacturing teams, implementing DFM/DFA practices, reducing machining time by 15%.Project 2: Cost Reduction & Supplier LocalizationSpearheaded a supplier localization strategy, leading to a $3M cost reduction in casting and machining processes.Evaluated and qualified alternative suppliers, ensuring compliance with APQP & PPAP standards.Optimized material selection, reducing component weight by 8% while maintaining structural integrity.Project 3: Cooling & Lubrication System EnhancementsRedesigned oil & coolant routing for improved thermal efficiency, reducing engine overheating issues by 30%.Resolved aftercooler pump failures through root cause analysis (8D methodology), increasing reliability.Worked with testing & validation teams to execute DFMEA & DVP & R, ensuring long-term durability.Project 4: Mounting Bracket & Hose Routing SolutionsDesigned and developed custom mounting brackets & hose/tube routing layouts, improving assembly accessibility.Enhanced vibration resistance & fatigue life, ensuring compliance with industry safety standards.Collaborated with cross-functional teams for prototype validation & production implementation.
Education
Jawaharlal Nehru Technological University, Anantapur
Bachelor's degree, Mechanical Engineering
JNTU Anantapur
Mechanical Engineering
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