Ayush Varshney

Thermal Systems Engineer | NPD & System Integration | HVAC System & Genset Cooling | 1D Simulation | Radiator & Heat Exchanger Design

Role
Lead Engineer - Thermal Systems at Wabtec Corporation
Location
Bengaluru, KA, IN
LinkedIn followers
500 followers

About Ayush Varshney

I am a Thermal & Cooling Systems Engineer with 6+ years of experience in HVAC and genset cooling systems, specializing in heat exchanger design, radiator sizing, system integration, and 1D physics-based thermal modeling.My work spans the full product development lifecycle — from concept design and simulation to testing, validation, and field performance improvement.My expertise includes:1. Radiator & heat exchanger design (evaporators, condensers, rooftop HVAC coils, Cu-Brass radiators)2. Cooling system integration for gensets (HT/LT loops, pumps, fans)3. 1D thermal modeling & simulation using GT-SUITE / UP2 / HeatX4. System engineering, DFMEA, VA/VE, PLM (Windchill), BOM creation & design release5. Testing & validation to UL, AHRI, ASHRAE, ANSI standards6. Performance optimization, cost reduction, automation using Excel/VBAInterests/Experience:R&D, New Tech development, New Product Development, HVAC systems, Building Energy Modeling, Modeling and Simulation, Product development processes

Experience

  1. Lead Engineer - Thermal Systems

    Wabtec Corporation

    Aug 2024 — Present · Bengaluru, IN

    The role involves the sizing, selection and optimization of radiator-based systems for various applications based on customer\'s requirements. Develop heat exchangers tool which incorporates fundamental principles of heat transfer, fluid dynamics, and thermodynamics while providing a user-friendly interface for efficient design and decision-making.

Education

  • Uttar Pradesh Technical University

    Bachelor of Technology

  • Motivational Pathway

    GRADUATION, Mechanical Engineering

    2012 — 2016

  • Saint Dominic Savio College

    Matriculation

    2009 — 2010

  • Birla Institute of Technology and Science, Pilani

    Master's Degree, THERMAL ENGINEERING

  • Saint Dominic Savio College

    Intermediate, Science

    2011 — 2012

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Ayush Varshney — Lead Engineer - Thermal Systems at Wabtec Corporation in Bengaluru, KA, IN | Unifers