Ayush Singh

About Ayush Singh

I’m a Mechanical Process Engineer with a strong foundation in data-driven manufacturing optimization, statistical process control, and cross-functional problem solving. Currently at Foxconn (Apple Display Manufacturing), I lead initiatives that enhance yield, process capability, and operational efficiency across global production lines.My experience spans semiconductor and display manufacturing, thin sheet metal welding, and optical inspection systems — combining Six Sigma, DOE, and data analytics to solve complex process challenges. I’m passionate about helping organizations transition toward smart manufacturing, process excellence, and digital transformation through analytics and structured problem solving.

Experience

1. Mechanical Process Engineer

   Foxconn Industrial Internet

   Dec 2024 — Present · Chennai, IN

   Led process optimization and yield improvement across Apple DM244 and DM257 display module production lines.Improved process capability (Cp) from 1.03 to 1.98 and reduced defect rates by over 90% through statistical analysis (SPC, DOE, ANOVA) and data-driven corrective actions.Conducted root cause analysis using JMP to identify yield-impacting factors (adhesive overflow, misalignment, thermal curvature) and implemented algorithmic corrections.Applied Six Sigma and SQC methods to reduce product failure rate from 3% to 0.4%, enhancing consistency and throughput.Spearheaded line qualification and SOP standardization for Apple DM257, ensuring readiness for high-volume mass production.Collaborated with cross-site teams (India–China) to align process capability and establish global manufacturing benchmarks.

Education

• Srm Ist Chennai

  Bachelor of Technology, Mechanical Engineering

  2020 — 2024