Ayan Ansari
Asst. Manager - Design| Mahindra
- Role
- Assistant Manager at Mahindra Last Mile Mobility
- Location
- Bengaluru, KA, IN
- LinkedIn followers
- 500 followers
About Ayan Ansari
Results-driven and award-winning Automotive Design Engineer with 2.5+ years of professional experience, currently working as Assistant Manager at Mahindra Last Mile Mobility Ltd. Specialized in the design and development of GSM systems (Glass, Seals, and Mechanisms) for electric vehicles, with a proven record of delivering robust, manufacturable, and innovative solutions across multiple EV platforms.Highly proficient in industry-standard tools including CATIA V5, SolidWorks, and Siemens Teamcenter, with a strong foundation in plastic and sheet metal design, 2D/3D modeling, engineering drawing, and design validation. Well-versed in advanced engineering practices such as DFMEA, DFA/DFS, DVP formulation, and cross-functional collaboration to ensure end-to-end product integration, regulatory compliance, and customer satisfaction.Skilled in engaging with suppliers and cross-functional teams to resolve technical challenges, optimize designs for manufacturing and serviceability, and deliver high-quality products on time. Recognized for contributions to critical EV projects including Treo Plus, Alfa, and A301, and known for driving continuous improvement and cost-effective design through VAVE initiatives- Key Skills:1. GSM Design (Glass, Seals & Mechanisms)2. CATIA V5, SolidWorks, Siemens Teamcenter3. DFMEA, DFA, DFS, DVP, DMU reviews4. Plastic and Sheet Metal Design5. Cross-Functional Coordination (CFT)6. Vehicle Ergonomics & Visibility Studies (ORVM, Wipers, Latch Systems)7. Supplier Communication & Feasibility8. Design Release & Validation9. Issue Resolution & Manufacturing plant Support-Key Achievements:1. Excellence Award – Mahindra for outstanding contribution to the A301 EV platform development.2. Quarterly Divisional Excellence Award for Treo Plus seal system innovation and successful project delivery.3. Successfully led GSM development for EV projects with improved manufacturability and reduced design complexity.4. Delivered significant cost and performance improvements through VAVE execution and system upgrades.
Experience
Assistant Manager
Jan 2023 — Present · Bengaluru, IN
1.Component Design & Development-Create detailed 2D and 3D CAD models and assemblies for glass systems, sealing components, and associated mechanisms using CATIA V5-Collaborate with the styling team to refine A-class surfaces for visual and functional excellence.2. Product Lifecycle Management (PLM)-Manage design releases via Siemens Teamcenter, ensuring timely approvals of PR/PPRF/EN documents throughout development stages-Oversee post-design activities, including validation, testing, and homologation, to meet regulatory and internal standards.3. Design Optimization & Validation-Conduct Design Mock-Up (DMU), Design for Assembly (DFA), and Design for Service (DFS) evaluations to optimize functionality and manufacturability-Finalize Design Verification Plans (DVPs) to ensure components meet all design and performance requirements.4. Cross-Functional Engagement-Collaborate with cross-functional teams (CFTs) to ensure alignment between design, manufacturing, quality, and sourcing functions-Coordinate with suppliers for feasibility studies, design reviews, and DFMEA sessions, ensuring robust, manufacturable component designs.5. Functional & Ergonomic Studies-Perform detailed studies on ORVM visibility, Wiper sweep patterns, and door closing efforts to enhance ergonomics, usability, and compliance-Study and refine latch and striker systems to ensure proper alignment, smooth functionality, and optimal performance.6. Issue Resolution & ,Manufacturing Plant Support-Address ongoing project issues by analyzing root causes, implementing corrective actions, and integrating solutions into development cycles-Provide hands-on support at the manufacturing plant during prototype and production builds, ensuring alignment with design intent and resolving on-site issues.
Education
Skill-Lync
Postgraduate Programme
2022
L.J. INSTITUTE OF ENGG AND TECH., AHMEDABAD 728
Bachelor of Engineering - BE
2017 — 2021
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