Aviraj Sawant
Manufacturing Engineer at Safran Ventilation Systems LLC, USA
- Role
- Manufacturing Engineer at Safran
- Location
- Seattle, WA, US
- LinkedIn followers
- 500 followers
Experience
Manufacturing Engineer
Jun 2022 — Present · Everett, WA, US
Supported Design Engineering and NPI for aircraft ventilation fans through prototype builds, manufacturability assessments, and DFM feedback, enabling efficient transition from design to volume production.· Owned Manufacturing BOM (MBOM) in Windchill PLM, integrating Design BOM, 2D and 3D drawings, tooling, test procedures, assembly work instructions, SOPs, and rework documentation while executing ECR/ECOs and maintaining configuration control.· Supported transfer of rotating assembly (shaft, bearing, impeller) production from France to the U.S. to resolve supplier capacity constraints; established local assembly and balancing capability, eliminating a 400-unit backlog and restoring on-time delivery to customers.· Developed and maintained manufacturing methods, routings, and operation sequences by conducting time studies and methods engineering analysis; implemented standard work in ERP (Dynamics AX) and aligned assembly instructions.· Ensured AS9100 compliance across manufacturing processes and documentation, supporting audits, controlled deviations, and cross-functional approvals for design and process changes.· Led root cause analysis, 8D investigations, and CAPA for non-conformances and customer returns, including entry testing, failure analysis, and approved rework execution to improve product quality and reliability.· Drove continuous improvement and Kaizen initiatives, achieving productivity improvement through workstation layout optimization, tooling enhancements, process standardization, and benchmarking best practices with global engineering teams.
Education
Goa Engineering College - Government of Goa
Bachelor of Engineering
Trine University
Master of Business Administration
Goa Engineering College - Government of Goa
Bachelor of Engineering - BE, Mechanical Engineering
2014 — 2018
Texas Tech University
Master of Science, Industrial Engineering
Massachusetts Institute of Technology
Micromaster's, Principles of Manufacturing
2020
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