Asutosh Sharma

About Asutosh Sharma

I’m Asutosh Kumar, an accomplished professional with over 10 years of experience in manufacturing, design, and maintenance engineering within the automotive sector. I specialize in driving operational efficiency, reducing costs and cycle time, and implementing robust design strategies that align with industry best practices. Currently, I serve as Assistant Manager – Mechanical Engineering at Johnson Matthey India Ltd, where I lead a committed team focused on: Equipment Design using SolidWorks, CAD/CAM Mechanical Maintenance & Troubleshooting Vendor Development & Negotiation Machining, Fabrication, Tool Room Operations MHE & Machinery Procurement Cost Estimation & Optimization Continuous Improvement Initiatives I am passionate about leveraging my expertise in project management, technical troubleshooting, and process optimization to develop innovative engineering solutions that enhance productivity and reduce operational overhead. My technical background includes hands-on experience in VMC, CNC programming, and automation, with strong adherence to IATF, TPM, and ISO 14001 standards. I place high priority on safety, environmental compliance, and fostering a culture of continuous improvement. As a leader, I focus on building high-performing, cross-functional teams that deliver measurable business results, while maintaining high morale and low attrition.

Experience

1. Mechanical Engineer

   Johnson Matthey

   Oct 2022 — Present · Gurugram, IN

   Project Management & Mechanical Design• Developed and executed the mechanical project roadmap, including tooling, jigs, fixtures, and equipment, aligned with strategic business and production schedules.• Led the design and improvement of mechanical systems using SolidWorks and CAD tools. • Reviewed project specs, prepared detailed work schedules, delegated tasks, and ensured completion within scope, budget, and timeline.• Designed new tools and equipment for upcoming projects with complete documentation (BOM, BOQ, drawings, production plans).CAPEX Planning & Documentation• Led the planning and execution of CAPEX projects ensuring alignment with long-term goals and ROI.• Worked closely with stakeholders (Finance, Procurement, Operations) to track investment effectiveness.• Ensured compliance with IMS, IATF, and internal system audits.• Managed cost estimation, budgeting, contingency planning, and ROI tracking for mechanical investments. Maintenance Engineering• Directed Preventive and Predictive Maintenance (PM & PDM) programs, including spare part planning, history tracking, and RCA.• Diagnosed and resolved breakdowns, enhancing uptime and plant reliability.• Led maintenance team training focused on TPM, waste reduction, and SOP compliance. HSEF & Energy Compliance• Conducted energy audits and safety assessments to reduce consumption and ensure workplace safety.• Ensured compliance with HSEF standards including RESOP, IMS, and DOSHE; initiated improvement projects to enhance safety culture.Production & Continuous Improvement• Partnered with production teams to minimize breakdowns and align daily maintenance priorities.• Drove process improvements to reduce cycle times, rejection rates, and equipment downtime.• Applied lean tools like Kaizen, 5S, and standard work to enhance operational efficiency. Vendor & Supplier Management• Managed vendor development, contract negotiation, and procurement for both CAPEX and OPEX requirements.

Education

• Monad University

  Diploma of Education

  2013 — 2015

• NIMS - National Institute Of Management Solutions

  Bachelor's degree

  2021 — 2024