Ashutosh Shukla
Senior Process Engineer @Gestamp
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WORK HISTORY
Senior Process Engineer @Gestamp
Union, SC, US
Owned press-robot synchronization across critical production lines, delivering ~$500K in annual savings, exceeding quarterly targets by 15%, eliminating ~350 labor-hours/week through system-level workflow automation.• Led the redesign of an automated assembly cell layout, resolving robot motion inefficiencies, process parameter constraints, and buffer flow imbalances to eliminate a bottleneck and increase cell productivity by 8%.• Led cross-functional commissioning strategy across operations, maintenance, and quality, reducing line commissioning time by 77% establishing a launch process for future programs.• Pioneered blank size reduction initiative using 3D spatial data analysis, delivering $250K in validated savings with a $1M target by Q3.• Redesigned idle station components, reducing station weight by 75% improving ergonomics, safety, and faster changeovers.• Led a BMW project’s industrial building interior, where layout, staging, and access decisions directly enabled a 13% reduction in cycle time supporting long-term operational cost savings.
EDUCATION
Institute of Maritime Studies Goa
Master's degree, Naval Architecture and Marine Engineering
Dr. A.P.J. Abdul Kalam Technical University
Bachelor of Technology - BTech, Mechanical Engineering
University at Buffalo
Master's degree, Industrial Engineering
ABOUT ASHUTOSH SHUKLA
As a Master\'s degree student in Industrial Engineering with over five years of experience in the Maritime industry, I am skilled in designing, optimizing, and improving processes and systems to increase efficiency and reduce costs. My strong technical background, problem-solving skills, and ability to work effectively in a team make me a valuable asset to any organization. I am passionate about using my skills and knowledge to impact the performance and reliability of equipment and systems positively, and I am always looking for new challenges and opportunities to grow and develop my career.
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