Ashish Kumar Pal
Project / Manufacturing Engineer | Process Optimization | 5+ Years Engineering Experience
- Role
- Mechanical Engineer at Core Plastech International Inc
- Location
- Cleveland, OH, US
- LinkedIn followers
- 500 followers
About Ashish Kumar Pal
A manufacturing engineer with an M.S. in mechanical engineering and more than five years of practical expertise in equipment dependability, process control, and failure analysis. knowledgeable about APQP, Lean Six Sigma, and process optimization, with a track record of 12% fewer defects, 15% less downtime, and higher throughput efficiency.I\'m passionate about advanced manufacturing and semiconductors, and I enjoy promoting innovation, quality, and operational excellence. I\'m looking for chances to use my experience in manufacturing project execution, process improvement, and new product introduction (NPI) to support high-performance operations and produce quantifiable results.
Experience
Mechanical Engineer
Core Plastech International Inc
Feb 2022 — Present · Chicago, IL, US
Process & Quality Control: Designed and implemented SPC, acceptance sampling, and measurement systems, improving product consistency and reducing defects by 12% YOY.Continuous Improvement: Led multiple Lean Six Sigma projects to streamline workflows, reduce cycle time, and improve throughput, decreasing scrap and boosting efficiency.Failure Analysis & Reliability Engineering: Conducted FMEA and RCA on critical equipment; implemented CAPA measures that reduced downtime by 15% per shift.Testing & Validation: Executed bi-monthly testing to ensure ISO compliance, strengthening quality assurance and customer satisfaction.Cross-Functional Collaboration: Partnered with R&D, design, and procurement teams to support APQP, validate new materials, and accelerate supplier approval cycles.Process Documentation & Standardization: Authored SOPs, technical reports, and protocols, ensuring audit readiness and knowledge transfer.Factory & Equipment Optimization: Contributed to production line reconfiguration and layout optimization, increasing line throughput by 10%.Safety & Compliance: Enforced OSHA, LOTO, and confined space regulations, reducing safety incidents by 20%.Maintenance & Equipment Reliability: Performed complex repairs, rebuilds, and predictive maintenance, extending equipment lifecycle and reliability.Training & Capability Building: Developed training materials and conducted sessions on quality control, process monitoring, and equipment troubleshooting, reducing operator errors.Skills Highlighted:Process Improvement | Lean Six Sigma | APQP | SPC | Failure Analysis (FMEA/RCA)| Equipment Reliability | Quality Assurance | Manufacturing Engineering
Education
Kalol Institute of Technology & Research Centre
Bachelor of Engineering - BE, Mechanical Engineering
Cleveland State University
Master of Engineering - MEng, Mechanical Engineering
2020 — 2021
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