Anbarasan Manoharan
Technical Lead @Tata Consultancy Services
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WORK HISTORY
Technical Lead @Tata Consultancy Services
Chennai, IN
Partner: Stellantis – Citroën C3 / C3 Aircross (EU), Opel Frontera(NPD)Key Responsibilities-Led the complete engineering lifecycle for tailgate mechanisms and washer systems components from RFQ to tooling go-ahead, ensuring full APQP compliance-Defined system architecture and packaging interfaces for Tailgate mechanism system, ensuring manufacturability, and cross-variant compatibility across global trims-Managed the creation and validation of full-system BOMs, engineering release plans, and design documentation, and adherence to timing gates-Collaborated with cross-functional stakeholders in India and Europe to conduct digital reviews (DMU), issue resolution, and alignment with Suppliers, interface teams and process teams.Key Achievements-Recognized with “Star of the Month” Award for achieving successful tooling release and delivery for the Tailgate Mechanism and Rear Washer system under critical deadlines-Delivered a cost and process optimization strategy by integrating the washer hose routing with the body wiring harness—reducing bracket usage and improving Jobs Per Hour (JPH) at assembly.Partner: Mitsubishi Motors – Upcoming Global SUV Program(Advance Engineering)Key Responsibilities-Led conceptual BIW development activities focused on A/B-pillar, sill, crash reinforcements, and Main floor structures tailored to meet crash targets-Generated early-phase 3D CAD data and concept synthesis for cross-functional team (CFT) evaluations, including formability, packaging, and structural feasibility-Integrated early CAE and stamping feedback into design loops, enabling first-time-right architecture maturity.Key Achievements-Delivered platform-wide cost optimization through plug-and-play reinforcement design strategies and modular system convergence across multi-region programs-Facilitated alignment between Mitsubishi Japan and local engineering teams across different regions through clear design rationale and data-backed concept selections.
EDUCATION
Alagappa Chettiar College of Engineering & Technology (ACCET)
BE - Bachelor of Engineering
ABOUT ANBARASAN MANOHARAN
I am an Automotive Product Development Professional with 12+ years of global experience specializing in Body Systems, BIW Structures, Closure Mechanisms, and Glass Systems across leading OEMs including Renault-Nissan, Mahindra, Stellantis, and Mitsubishi.A PMP®-certified engineer and Lean Six Sigma Black Belt, I have successfully led end-to-end vehicle programs from concept design to serial production, ensuring quality, cost, and timing targets are consistently achieved.My core competencies include system-level design leadership, cross-functional collaboration, supplier engagement, product lifecycle management (BOM/Variant), and continuous value creation through VAVE, Localization, and Quality Improvement initiatives.I have hands-on expertise in CAD tools (CATIA V5/V6, UG NX), PLM systems (Enovia, Teamcenter), GD & T, Stack-Up Analysis, 8D Problem Solving, and APQP processes.I am passionate about solving real-world engineering challenges, leading global development programs, and contributing to innovative, customer-centric automotive solutions.I am open to exciting Product Design & Development roles across India and globally in OEMs, Tier-1 suppliers, or consulting firms.
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