Ajay Tibude

Deputy General Manager (Process Engineering) at Ingenero Technologies

Role: Agm (Process Engineering) at Ingenero
Location: Mumbai, IN
LinkedIn followers: 500 followers

EngineeringView LinkedIn profile

Experience

Agm (Process Engineering)
Ingenero
Aug 2007 — Present · Mumbai, IN
Process Safety Engineering & Analysis : a. Responsible for the overall project execution & finalizing scope of project/deliverables b. Interface with client for progress/review meetings, COS discussion, data requirement/scheduling c. Verified relief system design & engineering utilizing PPM® & PSPPM® software d. Relief system engineering:Codes/Standards: API-520, 521, 537 & ASME-I, e. Handled projects using PRM, Std 70072. Plant Performance Monitoring and Optimization: a. Leading the team for remotely services viz, IPOGTM system for process surveillance & sustained performance of the plant of Coal gasification & Phenosolvan of Sasol, Secunda, RSA b. Detailed Simulation Model developed for fixed bed Gasification and Phenosolvan process (Ammonia & Phenol recovery) in ASPEN Plus for Sasol Synfuels c. Daily prediction and optimization of process using different softwares like: i. Process simulation software – ASPEN 2006, Hysys ii. Process historian database – Honeywell PHD, Aspen IP21, PI d. Offsite technical assistance operation team and troubleshooting to achieve on spec product and improving equipment efficiencies e. Special study report on the historical data on the performance of equipment using various statistical tools viz, Weibull analysis, PCA, SPC etc3. Special Assignments handled: a. NFPA rating for HDPE unit of NCP, Chevron Philips, Al-Jubail Industrial City, Saudi Arabia b. A study of ramification of production for beauty care products of P&G, Buddy, HP, India with the help of Material flow mapping c. A case study for Quality and Efficiency Improvement Potential in CP3 of Indo Rama Synthetics, Indonesia d. Tool developed to calculate a magnitude Equipment cost and evaluate cost in proposals with reference of CEPCI for Cost Index e. A fleet benchmarking study was conducted for underground & surface mines of Peabody Energy, Saint Louis, USA

Education

V.D. Highschool
HSSC
1991 — 1998
ICFAI University
Master of Business Administration (M.B.A.)
2005 — 2007
L.I.T., Nagpur
Bachelor of Technology (B.Tech.)
1998 — 2002

Skills

Aspen Plus
Feed
Aspen Hysys
Process Engineering
Chemical Engineering
Process Optimization
Process Simulation
Simulations
Factory
P&Id
Troubleshooting

Contact information

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Work email
•••••@ingenero.com
Personal email
•••••@•••••.com
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Current company

Ingenero

Oil and Gas · 589 employees · Founded 2002 · Houston, Texas, United States

Ingenero's goal is to be the best process engineering firm by delivering the highest quality service and software solutions at the lowest cost. This is done by applying the right technology, using the best people, and having the most effective delivery process. Ingenero was started in 2002 with the concept of using data analytics and simulation to provide insights on how to operate process manufacturing facilities (i.e. refineries, gas processing, petrochemical, pharmaceutical, and others) in the most effective and safest manner possible (i.e. throughput, yield, availability, efficiency, and safety). Ingenero distinguishes itself from other engineering and software developers by partnering with our customers. Ingenero offers its process engineering services ranging from developing new production processes to ongoing operational improvement services and tools. We help our customers not only build a new plant or process but operate that plant at its most efficient and safest level possible for as long as possible. Core Strengths: 1. Process Engineering: Concept through Operations on a T&M, lump sum, or Center of Engineering Excellence basis 2. Digitalization: Ingenero's Intelligent Process Operations Guidance (IPOG) delivers operational excellence through analytical insights. Utilizing digital twin approach combining simulation with machine learning and AI to deliver service and software solutions. 3. Safety: Relief Device Compliance OSHA/API 520/521 and define RAGAGEP Sample results: • All ongoing support clients have converged simulations of operations • “Twice the quality at half the price” – multiple PDP Global Major • 30% increase in production for Alcohols facility – No CapEx • 20% increase in production for 1,3 Butadiene facility – No CapEx • 20% increase in production for Ethylene facility – No CapEx • 50% improvement in availability for key assets in gasification facility • PSV Analysis for majority of the US refiners

ingenero.com

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Experience

Agm (Process Engineering)

Education

V.D. Highschool

ICFAI University

L.I.T., Nagpur

Skills

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