Aditya Singh Ratan
Assistant Manager @Bharat Aluminium Company Limited
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WORK HISTORY
Assistant Manager @Bharat Aluminium Company Limited
Korba, IN
Analyzed shift-end reports for 200+ pots across A/B/C shifts, tracking status (NORM/Stop), runtime, and events like AE counts (Anode Effect Count) and manual interventions (Manual Anode Effect Breaking Time/Count), enabling seamless handovers and 0.3% downtime reduction.• Monitored CTP/CTQ parameters daily (Dec 2025 trends), enforcing targets like bath temp (955.6±3.3°C) and excess AlF₃ (≤12%), calculating sigma levels (1–3) and std dev for early warnings on deviations in Sec-1/Sec-4.• Managed procure-to-pay for 200+ PL3 transactions daily via SAP 4/HANA, reconciling exception reports to flag 15+ deviations (e.g, bath temp >965°C), ensuring 100% SOP compliance and 0.3% downtime reduction.• Led 7-member team in reviewing exception reports, flagging 15+ daily issues (e.g, Avg V >4.25 pots rising to 14, noise 30–39 mV vs ≤14 target), prioritizing section-wise fixes and cutting voltage swings ≥20 min by 15%.• Developed Python dashboards (Pandas/Matplotlib) on CBT/PBST time series for 20+ pots/shift, visualizing thermal variability (Avg 270–290°C, S.D.~6°C pre/post bath-up), supporting shift comparisons and 10% AE minimization. • Implemented 5S/Kaizen via integrated report reviews (surveys + exceptions + CTQ), streamlining workflows in Room-5, minimizing high BT (>975°C) pots, and ensuring ISO audits for quality (Al% 99.74–99.80%).
EDUCATION
National Institute of Advanced Manufacturing Technology Ranchi (Formerly NIFFT)
Bachelor of Technology - BTech, Metallurgical Engineering
ABOUT ADITYA SINGH RATAN
Manufacturing operations professional with 16+ months driving operational excellence at Vedanta Aluminium Ltd (BALCO). Passionate about converting shop-floor data into actionable insights and implementing sustainable improvements. WHAT I DO- Operations Analytics: Real-time SCADA monitoring, MIS reporting, KPI tracking for 200+ production units- Process Improvement: Led initiatives delivering 0.5% efficiency gains and 0.2% waste reduction through lean methodologies- Digital Manufacturing: Hands-on experience with Industry 4.0 technologies (SCADA/DCS systems, automated control)- Team Leadership: Managing 7-member cross-functional operations team across 24/7 shifts TECHNICAL SKILLS:Data Analytics: Advanced Excel, Power BI, SCADA Systems, SAP S/4HANAProcess Improvement: Root Cause Analysis, Lean Manufacturing (5S, Kaizen), Statistical Process ControlManufacturing: Aluminium Smelting Operations, Quality Control, HSE Compliance EDUCATION & CERTIFICATIONS- B.Tech - Metallurgical & Materials Engineering, NIAMT Ranchi (CGPA: 8.65/10)- McKinsey Forward Program- SQL & Python Data Analysis (Udemy)- SAP S/4HANA Supply Chain (In Progress) WHAT I\'M LOOKING FOR:Seeking opportunities in operations consulting, manufacturing analytics, or process improvement roles where I can leverage my hands-on operational experience and analytical mindset to drive sustainable transformation. Open to relocation: Bangalore, Mumbai, Pune, Hyderabad Let\'s connect: a••••••••@gmail.com
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