Abraham John Ramamoorthy

Junior Process Engineer @Amazon

Birmingham, GB

Conduct regular audits of processes to ensure compliance with standard operating procedures (SOP’s).• APQP, PPAP, and IMDS: Extensive experience in Advanced Product Quality Planning (APQP) and Production Part Approval Process (PPAP), ensuring robust documentation and approvals for new projects and series production.• Managed a 50+ member inventory control team, handling cycle counts, variance resolution, and bin accuracy, improving stock accuracy by 98%• Led continuous improvement projects using Lean Six Sigma methodologies, increasing production efficiency & reducing waste.• Identified a bottleneck in warehouse picking processes, introduced a Lean improvement plan, and successfully reduced processing time by 20%, increasing workflow efficiency.• Drove continuous improvement within the ICQA unit through the application of lean manufacturing techniques. Demonstrated expertise in troubleshooting packaging issues, resulting in a significant reduction of waste within the ICQA department• Assisted in troubleshooting Warehouse Management Systems (WMS) by analysing data flow issues between robotic picking systems and manual inventory control, improving real-time stock tracking accuracy.• Managed high-value inventory tracking, ensuring accurate stock levels through daily cycle counts and real-time system adjustments, preventing costly stockouts or overstocking.