Abhimanyu Ashok
Design Engineer Ii @莫仕公司
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WORK HISTORY
Design Engineer Ii @莫仕公司
Wolfsburg, DE
High-voltage and high-power terminal design.• Contact interface concept development.• Competitor benchmarking and OEM requirement analysis.• Simulation-driven material selection and performance rating.• Simulation-driven product development support, including definition of requirements, boundary conditions, and input data for thermal, mechanical, and forming simulations.• Technical review of ZVEI-based thermal simulation, mechanical FEA, and stamping/forming simulation reports• Translation of simulation findings into product design improvements to close performance, manufacturability, and validation gaps.• Prototype development and design optimization.• Engineering validation, design validation, and product validation.• Product release and design change management.• Failure analysis, risk assessment, and structured problem solving.• USCAR, VW, GS, MBN compliance.• Application of EV vehicle architecture, high-voltage power distribution, charging system interfaces, and evolving market trends, with continuous exposure to competitive teardown insights and technical content from Caresoft Iceberg in Concept development.
EDUCATION
MATTAKKARA HIGH SCHOOL MATTAKKARA,KOTTAYAM,KERALA
High School
Mahatma Gandhi University, Kerala
Bachelor of Technology - BTech, Mechanical Engineering
MGM NSS HSS LAKKATTOOR,KOTTAYAM,KERALA
Higher Secondary School
Rajiv Gandhi Institute of Technology, Kottayam
Bachelor of Technology (B.Tech.), Mechanical Engineering
GOVT UP SCHOOL ARUMANOOR, KOTTAYAM,KERALA
Lower primary & Upper primary Schooling
SKILLS
ABOUT ABHIMANYU ASHOK
Product Design Engineer specializing in high-voltage and high-power terminal and connector systems for advanced mobility and electrification applications.My experience covers the complete product development cycle, including competitor benchmarking, OEM requirement analysis, concept development, prototype design, simulation-driven material selection, performance rating, engineering validation, design validation, product validation, and release activities.With experience at Molex, Bosch, Amphenol, and One Mobility Voltaira GmbH – Mobility Division of Foxconn Interconnect Technology, I bring strong technical expertise in high-reliability terminal and connector design.My core strength is terminal design expertise, including contact systems, current-carrying performance, mechanical robustness, manufacturability, validation planning, and compliance with demanding automotive and industrial standards. I am also well versed in decision-making frameworks for product concepts, helping evaluate design trade-offs, technical risks, manufacturability, cost, validation feasibility, and long-term product reliability.Key areas of expertise:• High-voltage and high-power terminal design.• Connector concept development.• Competitor benchmarking and OEM requirement analysis.• Simulation-driven material selection and performance rating.• Simulation-driven product development support, including definition of requirements, boundary conditions, and input data for thermal, mechanical, and forming simulations.• Technical review of ZVEI-based thermal simulation, mechanical FEA, and stamping/forming simulation reports• Translation of simulation findings into product design improvements to close performance, manufacturability, and validation gaps.• Prototype development and design optimization.• Engineering validation, design validation, and product validation.• Product release and design change management.• Failure analysis, risk assessment, and structured problem solving.• FMEA, IATF 16949, USCAR, MBN, VW, GS, and HES compliance.• Manufacturing processes including stamping, electroplating, plastic injection moulding, and assembly automation• Familiar with EV vehicle architecture, high-voltage power distribution, charging system interfaces, and evolving market trends, with continuous exposure to competitive teardown insights and technical content from Caresoft Iceberg.Certifications:• AIAG-VDA Edition 1 Certified FMEA Implementer.• IATF 16949 Certified Internal Auditor• Proficient in APIS IQ-RM Pro for risk management and FMEA analysis
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