Abdul Rehman Khan
Advanced Effects Manufacturing Engineer @Anduril Industries
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WORK HISTORY
Advanced Effects Manufacturing Engineer @Anduril Industries
Costa Mesa, CA, US
Scaled Roadrunner VTOL production to meet urgent counter-UAS deployment demands by owning the full manufacturing value chain from prototype through high-volume, driving process improvements across final assembly, HW/SW integration, ATP, remanufacturing and flight testing.• Optimized subassembly flows for complex electro-mechanical components, eliminating bottlenecks and improving line throughput and repeatability.• Authored work instructions, quality plans, and inspection requirements for a flight-critical system, ensuring full build traceability and consistent output at scale.• Provided engineering support across final integration, ATP, and flight test operations, ensuring airworthy system sign-off and seamless manufacturing handoff.• Worked hands-on with technicians on both prototype and production builds, RCA’d and dispositioned reworks and QIs, and fed DFM insights into hardware design, accelerating iteration cycles.
EDUCATION
McGill University
Bachelor of Engineering (BEng), Mechanical Engineering
Beaconhouse
O and A levels, Physical Sciences
Auburn University
Master's degree, Industrial and Systems Engineering
SKILLS
ABOUT ABDUL REHMAN KHAN
I enjoy solving problems and building things. With a strong interest in engineering design and aesthetics, I have a knack for designing, executing and managing complex engineering projects. Currently helping prototype and build the most effective autonomous Counter-UAS systems on the planet.
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