Aaditya Madabhushi
Process Engineer at Tesla | Lean Six Sigma Green Belt
- Role
- Process Engineer - Energy Remanufacturing at Tesla
- Location
- Sparks, NV, US
- LinkedIn followers
- 500 followers
About Aaditya Madabhushi
Holding a Master of Science in Industrial Engineering from the University at Buffalo and a Lean Six Sigma Green Belt certification, I bring a strong foundation in process optimization and lean principles to high-impact manufacturing environments.Currently, as a Process Engineer in Tesla’s Energy Remanufacturing operations, I specialize in developing and commissioning re-manufacturing processes for Tesla Energy products, including battery systems like Powerwall and Megapack. My focus is on root cause analysis, identifying inefficiencies, and implementing solutions that drive significant cost savings, improve production reliability, and enhance overall equipment effectiveness.Recognized as the go-to subject matter expert for fastening operations, I thrive on setting up, optimizing, and troubleshooting Atlas Copco nutrunner applications—ensuring precise torque control, error-proofing, and seamless integration into new or legacy assembly lines. These efforts contribute directly to sustainable remanufacturing goals, extending product lifecycles while maintaining Tesla’s rigorous quality standards.
Experience
Process Engineer - Energy Remanufacturing
Feb 2025 — Present · Sparks, NV, US
Education
University at Buffalo
Master of Science - MS, Industrial Engineering
Velagapudi Ramakrishna Siddhartha Engineering College
Bachelor of Technology (BTech), Mechanical Engineering
2014 — 2018
Vellore Institute of Technology
Master of Technology - MTech, Manufacturing Engineering
2018 — 2020
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